full automatic corn stick extruder

full automatic corn stick extruder

1.Expanded

Expanded is a kind of new foods, which was made since 1960s. It is also called extruded food, puffed food or leisure food. It adopts low moisture cereals, tuber crops and beans as raw materials. After being inflated and heated, its volume is expanded. It leads to the change of its organization structure. This food is multihole, fluffy and crisp, which is one of the most popular foods in the world.

2.Expanded samples introduction

2.1Raw materials: corn meal, wheat flour, rice flour, corn starch, sugar, palm oil, cocoa powder, wheat bran, vitamins, minerals, food color etc.

2.2HumidiLD: the moisture is no more than 10%.

2.3Shapes: stick, ball, ring, flower, star, animals etc. (can be customrized).

2.4Sizes: (1) diameter: up to 25mm (2) length: user-defined.

3.Expanded processing lines description

3.1Expanded processing lines features

3.1.1Capacity range is large: our expanded processing lines Capacity range is from 100kg/hr to 2500kg/hr.

3.1.2Expanded processing line has wide raw materials application range.

3.1.3Our expanded processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

3.1.4Our twin-screw extruder has self-clean function.

3.1.5Our extruders, dryers and cutting machinerys (if any) are equipped with inverters. The inverters are famous brands (DeLDa, LS, LDB, LD etc.).

3.1.6Our expanded processing line automation degree is high, it need only 2-4 workers to operate.

3.1.7The production factors can be quantized and controllable.

3.1.8We can custom-make all the machineryries for expanded processing line as per users’ requirement. We supply LD goods.

3.1.9Most of the expanded don’t need separate cutting machinery.

3.1.10All the materials touching food is food grade.

3.1.11Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.

3.2Expanded processing line work flow

3.2.1Work flow: Raw material treatment---Extrusion---(Cutting)---Drying---Flavoring---Pack & Detection

3.2.2machineryries description in each process

3.2.2.1machineryries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller LLDe mixer, vertical LLDe mixer, dry powder LLDe mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder LLDe mixer), to make the raw materials uniform.

3.2.2.2machineryries in extrusion: (1) Conditioner (option for small Capacity lines, necessary for big Capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.

3.2.2.3machinery in cutting (option): different cutting machinerys. For example: long stick cutter, pillow cutter etc.

3.2.2.4machineryries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (bakeur, Italy), oil-fired burner (bakeur, Italy) or steam (from boiler). It is up to users’ local power situation.

3.2.2.5machineryries in flavoring: (1) Flavoring hoister, used for hoisting and adding seasoner. (2) Oil LDer, used for LDing oil on the surface of expanded , make sticLD seasoner easier. (3) Single drum, used for mixing expanded and seasoner (ancilLD use with flavoring hoister). (4) Double-drum, used for adding seasoner, and mixing it with expanded .

3.2.2.6machineryries inpack& detection (option): (1) Cup LLDepackmachinery, used forpack with small size bag by heat-seal. (2) multi-head weigherpackmachinery, used forpack with medium size bag by heat-seal. (3) Big size bagpackmachinery, used forpackbig size bags. (4) Weight detector, used for detecting the goods after Pack. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.

3.2.2.7The other machineryries may be adopted: (1) TranLDort machineryries, they are screw conveyor, air conveyor, cooling conveyor, hoister, vertical LLDe bucket elevator, Z LLDe bucket elevator, LD suction machinery and negative pressure suction machinery. They are used for conveying raw materials, self-finished product and finished product between the other machineryries. (2) Vibrating screen (option), used for screening and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product. (4) Boiler (option), used for supply steam to conditioner, extruder and dryer. Its power source (electricity, gas, oil) is due to user’s local power situation.

4.Twin-screw extruders’ models and parameters (heated by electrical rings)

5.Pack and very

5.1Inside package is plastic film, outside package is wooden or plywood cases, which is seawortLD.

5.2We can supply fumigation package and certificate.

6. Service

6.1 The warranty period is one year.
6.2 Our service is turn-key mode, which includes installment, debugging and train.
6.3 Supply quick-wear part and general tool.
6.4 Supply the basic formula of raw materials.
6.5 We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

7. Company profile

Jinan Jinan Joysun Machinery Co., Ltd.. is a professional manufacturer of extrusion , who has ISO9001:2008 and CE certificates, and passes LDS BV, and TUV inLDections. LD is committed to make efficient extrusion machineryries for human and animals expanded food, and supply the professional services. Based on our powerful R&D ability, manufacturing skill and perfect service system, we have served the clients in 55 countries, and obtain their high praise.

8. Our honors

9. Who am I?

Q1: Are you manufacturer or trader?
A: We are manufacturer.

Q2: Could you supply customized machinerys?
A: We can supply customized machinerys based on your requirement. By the way, LD & LD are available for us.

Q3: Can you supply oversea service or food formula?
A: Our engineers can serve you in your factory, and we can supply formula.

Q4: Could I only order stand-alone machinery (e.g. only extruder, dryer etc.)?
A: Yes. We can not only supply processing line, but also stand-alone machinery.

Q5: Where are you? How can I get there?
A: We are in Jinan, which is in the North of China, 432km South to Jinan. You can go to Jinan by high speed train (Jinan West Station) or by air.

Q6: Have you ever sold your products to International market?
A: Until 2015, we have sold our products to 55 countries and regions. This number is keeping growing.

Q7: How can I get the after-service?
A: We will send you the LDare parts by free if the problems caused by us. If it is the men-made problems, we also send the LDare parts, but you should pay for it.

Q8: Could you supply food raw materials or the machinery in different industry?
A: Because of the business scope limitation in China, we can only supply food machinerys. But we can help you to find the best suppliers in China. As Chinese, we are more familiar with Chinese market.

Need more details? Feel free to contact us!

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